The faulty sensor had caused me a lot of worry during my passage from South Africa because during engine runs the oil pressure alarm would begin to sound at random times. The big question was whether there really was low oil pressure or the sensor was faulty. Until that question was resolved I was forced to shut down the engine whenever the alarm became active.
Ready to unscrew faulty sensor |
Replacement sensor above |
Fortunately Mark continued to provide his outstanding support from half way around the world and through days of interaction with him via Sailmail and performing various maneuvers on the engine under his instruction he concluded that the problem wasn't real and the fault lay with a faulty sensor. The ultimate responsibility of running the engine with an active oil pressure alarm was mine and I had enough confidence in the investigation that we had done to go for it and simply ignore the alarm. My safe arrival in Fremantle after many hours of engine runs vindicate the decision.
Today I had a look at the placement sensor (Part ID VOP 21250645, Product No. 262567) and was relieved to see that the existing wire harness would fit nicely into the new unit. I then used a 23mm spanner (wrench) to remove the faulty sensor while using a 15mm spanner to hold back the fitting that it was screwed into. Fitting the new part was straight forward, though I was wary of over tightening the part with the large 23mm spanner.
I then went through the engine starting sequence that is so engrained in my head that is second nature: (1) Check the oil level, coolant level, and belt tension (all good), (2) Ensure that the raw water inlet and exhaust valves are open (they were), (3) Turn on the engine master electrical switch, (4) At the cockpit activate the engine panel and wait for the two "beeps" informing me that all is well, (5) Set throttle to neutral, (6) Hit the starter button. The engine burst to life on the first try with the starter. I set the control to "reverse" to give the engine some load and ran it for about 30 minutes at 1000 rpm, until the temperature was at a steady 196F and the volt meter was running at a healthy 14.5V. Afterward I checked the oil pressure sensor for leaking around the joint and found no problem.